Choose the perfect hat
Finding the right hat for your custom design is important! Whether you're looking for a structured trucker hat for embroidery or a flat front panel for heat pressing, we've got the best options. Below, you'll find a breakdown of each hat style, its best uses, and key pros and cons.
Decky 1015 – 6 Panel Mid Profile Cotton/Poly Blend Cap
Best for: Heat Pressing & Embroidery
Material: Cotton/Poly Blend
Profile: Mid-Profile
Closure: Adjustable Snapback
✅ Pros:
✔ Affordable and great for bulk orders
✔ Holds shape well with a structured build
✔ Cotton/poly blend makes it easy to work with
❌ Cons:
✖ Not as premium as some high-end brands
✖ Limited color options
Blanks starting at $6.58
Decky 6021 – 6 Panel Mid Profile Trucker Hat
Best for: Heat Pressing & Embroidery (Front Panel Only)
Material: Cotton/Poly Blend (Front), Mesh Back
Profile: Mid-Profile
Closure: Adjustable Snapback
✅ Pros:
✔ Budget-friendly trucker option
✔ Mid-profile style fits most head sizes
✔ Breathable mesh back for comfort
❌ Cons:
✖ Mesh back limits embroidery placement
✖ Not as durable as premium trucker hats
Blanks starting at $5.91
Flexfit 6277 – Wooly Combed Cotton Blend Cap
Best for: Embroidery & Heat Pressing (with Care)
Material: Wool Blend
Profile: Mid-Profile
Closure: Fitted (Stretch)
✅ Pros:
✔ High-end feel with stretch fit (no snapback)
✔ Great structure for embroidery
✔ Clean, professional look
❌ Cons:
✖ Not adjustable—must be fitted to head size
✖ Wool blend requires lower heat settings for pressing
Blanks starting at $11.19
Flexfit 6511 – Trucker Hat
Best for: Embroidery & Heat Pressing (Front Panel Only)
Material: Cotton/Poly Blend (Front), Mesh Back
Profile: Mid-Profile
Closure: Flexfit Stretch Fit
✅ Pros:
✔ Stretch fit makes it more comfortable than snapbacks
✔ Mid-profile structure fits most head sizes well
✔ Good alternative to Richardson 112
❌ Cons:
✖ Mesh back limits embroidery placement
✖ More expensive than standard truckers
Blanks starting at $9.52
Richardson 112 – Trucker Hat
Best for: Embroidery & Heat Pressing (Front Panel Only)
Material: Cotton/Poly Blend (Front), Mesh Back
Profile: Mid-Profile
Closure: Adjustable Snapback
✅ Pros:
✔ One of the most popular trucker hats for custom designs
✔ Excellent durability and premium feel
✔ Huge range of color options
❌ Cons:
✖ Higher price point than budget truckers
✖ Stiff front panel may not work for all designs
Blanks starting at $11.13
Richardson 258 – 5-Panel Classic Rope Cap
Best for: Heat Pressing (Not Ideal for Embroidery)
Material: Cotton/Poly Blend
Profile: Unstructured Mid-Profile
Closure: Adjustable Snapback
✅ Pros:
✔ Retro rope style gives a unique look
✔ No center seam = perfect for heat pressing
✔ Lightweight and breathable
❌ Cons:
✖ Not great for 3D or raised embroidery
✖ Rope style isn't for everyone
Blanks starting at $13.01
Yupoong 6006 – 5 Panel Classic Trucker Cap
Best for: Heat Pressing & Embroidery (Front Panel Only)
Material: Cotton/Poly Blend (Front), Mesh Back
Profile: High-Profile
Closure: Adjustable Snapback
✅ Pros:
✔ 5-panel design (no center seam) is perfect for heat pressing
✔ Holds shape well for embroidery
✔ Sturdy construction compared to cheaper truckers
❌ Cons:
✖ Mesh back restricts embroidery options
✖ Slightly stiff front panel
Blanks starting at $8.05
Yupoong 6089 – Classic Premium Flat Bill Snapback Hat
Best for: Embroidery & Heat Pressing
Material: Acrylic/Wool Blend
Profile: High-Profile
Closure: Adjustable Snapback
✅ Pros:
✔ Premium build quality with a stylish flat bill
✔ Large structured front panel allows for detailed embroidery
✔ Great for streetwear and custom branding
❌ Cons:
✖ Flat bill style isn’t for everyone
✖ Wool blend may need lower heat settings for heat pressing
Blanks starting at $9.66
Yupoong 6606 – Trucker Hat
Best for: Heat Pressing & Embroidery (Front Panel Only)
Material: Cotton/Poly Blend (Front), Mesh Back
Profile: Mid-Profile
Closure: Adjustable Snapback
✅ Pros:
✔ High-quality alternative to Richardson 112
✔ Comfortable, durable fit
✔ Pre-curved bill for a classic trucker look
❌ Cons:
✖ Mesh back limits embroidery options
✖ Less well-known brand compared to Richardson
Blanks starting at $8.05